Advanced Vehicles and Powertrains
NREL supports the evaluation, development, and optimization of advanced commercial vehicles, engines, and powertrains through innovative engineering and data science.

Advanced Vehicle Engine Research
NREL partners with vehicle manufacturers and energy companies to accelerate advanced engine technologies enabled by electricity, hydrogen, biofuels, and other emerging energy sources. Our researchers work on a broad portfolio of processes for converting biomass to transportation fuels such as gasoline, diesel, jet, and synthetic natural gas and then help commercial fleets transition to vehicles that run on cost-effective, domestically produced energy and fuels.
Fuel Efficiency Modeling and Simulation
NREL offers innovative modeling and simulation capabilities to help vehicle manufacturers develop optimized, cost-effective powertrains that reduce energy and fuel requirements while still meeting consumer needs. Our researchers quantitatively analyze the impacts of various factors—including vehicle weight, rolling resistance, and aerodynamic drag—on fuel economy.
We have also developed multiple methods for predicting medium- and heavy-duty vehicle fuel consumption based on drive cycle properties. Our models have been developed and verified using data collected from chassis testing and real-world evaluations.
Medium- and Heavy-Duty Vehicle Powertrain Evaluations
NREL partners with commercial and federal fleets to evaluate the performance of advanced heavy-duty powertrains relative to conventional vehicles.
Vehicle Duty Cycle Data Analysis
Real-world duty cycle data analysis forms the foundation of our fleet performance evaluations. Our extensive in-use data on commercial vehicle duty cycles enable us to assist in appropriately sizing advanced medium- and heavy-duty trucks and siting charging infrastructure. Our portfolio spans long-haul and short-haul trucks, buses, drayage tractors, and more.
New Technology Simulations for Potential Fuel Savings
To evaluate potential fuel savings, NREL can model multiple vehicle optimization scenarios across a variety of powertrains, using real-world data. Such simulation studies can consider improvements to vehicle rolling resistance, coefficient of drag, and vehicle weight as well as alternative fuels and electrification across the spectrum—from hybridization to advanced powertrains using emerging energy sources and fuels.
Low NOx Engine Evaluation and Deployment
NREL researchers can help evaluate the viability of low-oxides of nitrogen (NOx) engines for commercial applications. Through customized analysis, we can assess the viability of low-NOx fueled engines that run on a variety of energy sources, analyze the costs and operational performance of low-NOx fleets compared to conventional diesel vehicles, and calculate the air quality improvements achieved by deploying low-NOx vehicles.
Data and Tools
The following NREL data and tools support advanced vehicle and powertrain research:
AEROSim: Aviation Energy Research and Operation Simulator
ALTRIOS: Advanced Locomotive Technology and Rail Infrastructure Optimization System
DRIVE: Drive-Cycle Rapid Investigation, Visualization, and Evaluation Tool
DriveCAT: Drive Cycle Analysis Tool
FASTSim: Future Automotive Systems Technology Simulator
Fleet DNA: Commercial Fleet Vehicle Operating Data
FleetREDI: Fleet Research, Energy Data, and Insights
T3CO: Transportation Technology Total Cost of Ownership.
Publications
Delivering Clean Air in Denver: Propane Trucks and Infrastructure in Mail Delivery Application, NREL Technical Report (2024)
The Port of Los Angeles Zero- and Near-Zero-Emission Freight Facilities "Shore to Store" Project, NREL/California Air Resources Board Final Project Report (2023)
Development of In-Use Engine Speed/Torque Heat-Maps Across Multiple Heavy-Duty Commercial Vehicle Vocations, International Journal of Engine Research (2022)
Development Of Heavy-Duty Vehicle Representative Driving Cycles Via Decision Tree Regression, Transportation Research Part D: Transport and Environment (2021)
The Evaluation of the Impact of New Technologies for Different Powertrain Medium-Duty Trucks on Fuel Consumption, SAE International Conference Paper (2016)
Modeling Heavy/Medium-Duty Fuel Consumption Based on Drive Cycle Properties, SAE International Conference Paper (2015)
Quantitative Effects of Vehicle Parameters on Fuel Consumption for Heavy-Duty Vehicle, SAE International Conference Paper (2015)
Contact
To learn more about our advanced vehicle and powertrain development research or to explore partnership opportunities, please reach out.
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Last Updated Nov. 19, 2025